BoatMend

Repair & maintenance guides

Plain-English, step by step, written for owners. Pick your engine to see the guides that apply to it.

24 of 509 guides

Routine serviceEasy

Boat Fuel Additives Explained: What Stabilizers, Ethanol Treatments and Boosters Really Do

The marine store shelf is full of bottles that promise to fix fuel problems. Learn what stabilizers, ethanol treatments, water removers, octane and cetane boosters, cleaners and diesel biocides actually do, what no additive can do, how to dose them by the label and why you should not stack several products in one tank.

20 min All engines
Routine serviceAdvanced

Diesel Aftercooler (Charge-Air Cooler) Care: Why It Needs Service and Warning Signs

Many turbo diesels cool their intake air in an aftercooler with raw seawater running through it. If that cooler corrodes through, seawater can reach the cylinders and wreck the engine. Learn how to tell which type you have, the warning signs, the owner checks, and why the periodic removal and cleaning is a job for a pro.

45 min Marine diesel Shop: $600-3000
Routine serviceAdvanced

Diesel Heat Exchanger Service: Zincs, End Caps, Tube Cleaning and Pressure Testing

Your diesel's heat exchanger moves engine heat into the seawater, and it slowly fills with scale, broken zinc pencils and impeller pieces. Learn how to check the zincs, open the end caps, clean the tubes safely, and when to have the core removed, descaled and pressure-tested by a shop.

2 h 30 min Marine diesel Shop: $300-1200
Routine serviceAdvanced

Diesel Timing Belt: Does Your Engine Have One and When to Replace It

Find out whether your marine diesel's camshaft is driven by a rubber timing belt, a chain or gears, and if it is a belt, plan its replacement by hours and by age. A broken timing belt usually wrecks the engine and stops the boat on the spot, so this is one of the few jobs where "it seems fine" is not good enough.

30 min Marine diesel Shop: $600-2500
Routine serviceEasy

Engine and Gearbox Oil Analysis: How to Take a Clean Sample and Read the Report

A lab oil analysis is like a blood test for your engine, transmission or lower unit. Learn how to pull a clean sample, what the lab measures, what wear metals, coolant, sea water and fuel in the oil can mean, and why the trend over several samples matters more than any one number.

30 min Outboard, Sterndrive (I/O), Gas inboard, Marine diesel Shop: $30-80
Routine serviceEasy

Generator Pre-Trip Check: What to Inspect and Test Before a Cruise

A marine generator that quits on the first hot night of a cruise usually gave warning signs at the dock. Use this pre-departure checklist, based on generator makers' own advice, to inspect the oil, coolant, belt, raw-water side, exhaust and CO alarms, run the set under real load, and pack the right spares.

1 h 15 min Marine diesel, Gas inboard, All engines Shop: $150-500
Routine serviceEasy

Gyro Stabilizer Care: Owner Checks for Seakeeper and Other Boat Gyros

A gyro stabilizer needs little from you, but what it needs matters. Learn how to start and shut it down correctly, keep its seawater cooling and zinc in shape, rinse it, read its hours and alarms, winterize it, and know which jobs belong to a certified dealer.

45 min All engines Shop: $500-2500
Routine serviceEasy

How to Break In a New or Rebuilt Boat Engine

The first hours on a new or rebuilt engine decide how well its piston rings seat and how long it lasts. Learn how to follow your maker's hour and RPM schedule, why you should keep changing the throttle, what to avoid (constant RPM, early full throttle, long idling), what to check every trip and when to do the first oil change.

10 h Outboard, Sterndrive (I/O), Gas inboard, Marine diesel, Jet ski / PWC Shop: $150-400
Routine serviceModerate

How to Clean the Raw-Water Strainer and Replace the Impeller on a Marine Diesel

Clean the sea strainer and swap the rubber impeller in the raw-water pump of a Yanmar, Volvo Penta, Westerbeke, Beta or similar inboard diesel. A worn impeller is one of the most common reasons a diesel overheats, and this job takes about an hour with basic tools.

1 h 30 min Marine diesel, Gas inboard Shop: $200-450
Routine serviceEasy

How to Find Your Engine's Serial Number, Model and Year (and Get the Official Manual)

Find the ID label on your outboard, sterndrive, inboard diesel or PWC, read the model and serial number correctly, tell it apart from the boat's HIN, and use it to open the free official owner's manual. It's the first step for ordering the right parts and following the right maintenance plan.

20 min All engines
Routine serviceEasy

How to Get Better Fuel Economy From Your Boat

Boat fuel is expensive, but most owners can stretch every gallon further without buying anything. Learn how to find your boat's most efficient cruise RPM, why a clean bottom, the right prop, good trim and less weight matter most, which tune-up items count, how fuel flow data helps, and which fuel-saving myths to ignore.

1 h 30 min Outboard, Sterndrive (I/O), Gas inboard, Marine diesel
Routine serviceEasy

How to Inspect and Clean a Raw-Water (Sea) Strainer

The sea strainer is the cheap screen that keeps weeds, shells and plastic out of your engine, generator and A/C pumps. Learn how to clean it safely with the seacock closed, reseal the lid so it can't suck air, spot a cracked bowl before it floods the boat, and winterize it.

30 min Sterndrive (I/O), Gas inboard, Marine diesel Shop: $75-200
Routine serviceEasy

How to Inspect and Replace Sacrificial Anodes (Zincs)

Check the anodes on your outboard, sterndrive or inboard running gear, replace them when they are half gone, and choose the right metal for the water you boat in. Fresh anodes are cheap insurance against expensive corrosion damage to your lower unit, drive and prop.

45 min Outboard, Sterndrive (I/O), Gas inboard, Marine diesel Shop: $100-300
Routine serviceEasy

How to Inspect Engine Belts and the Tensioner on Sterndrives, Inboards and Diesels

On many inboard, sterndrive and diesel engines, one belt runs the water pump, the alternator and often the power steering. If it breaks or jumps off, the engine overheats and the steering goes heavy at the same moment. Learn how to inspect the belt, tensioner and pulleys, check tension, and carry the right spare.

45 min Sterndrive (I/O), Gas inboard, Marine diesel Shop: $100-300
Routine serviceEasy

How to Keep a Boat Maintenance Log and Organize Your Receipts

Set up a simple maintenance log that records the date, engine hours, work done, parts and who did it, and keep receipts and photos organized. Good records help with warranty and insurance claims, show buyers the boat was cared for and reveal wear patterns before something fails.

1 h All engines
Routine serviceEasy

How to Sea Trial Your Boat After Maintenance or Repair

A step-by-step test run after service work: dock checks first (leaks, fluids, steering, kill switch), then a gradual climb through the RPM range while you watch temperature and pressure, a wide-open-throttle check against your engine's spec, shifting and trim tests, and a bilge check afterward. Catch a loose clamp or a missed step at the dock, not miles out.

1 h Outboard, Sterndrive (I/O), Gas inboard, Marine diesel, Jet ski / PWC
Routine serviceEasy

How to Use an Oil Extractor Pump for Boat Oil Changes

Change engine oil cleanly through the dipstick tube with a manual or electric extractor: know which engines it suits, warm the oil first, get as much out as you can, then refill to the dipstick, recycle the old oil and clean the pump so it's ready next time.

1 h Sterndrive (I/O), Gas inboard, Marine diesel, Outboard Shop: $150-350
Routine serviceModerate

Marine Diesel Service: Oil Change, Fuel Filters and Bleeding Air

Change the oil and oil filter, replace the primary and secondary fuel filters, and bleed air from the fuel system on a Yanmar, Volvo Penta, Beta, Cummins or similar marine diesel. These three skills cover most routine diesel care and can get you out of trouble when the engine dies on a passage.

2 h 30 min Marine diesel, Gas inboard Shop: $300-700
Routine serviceModerate

Marine Diesel Turbocharger Care: Warm-Up, Cool-Down and Simple Checks

A turbocharger needs little attention, but the attention it needs matters. Learn how to warm up and cool down a turbo diesel, keep its oil and air clean, track boost, spot leaks and salt corrosion early, and know when a turbo needs a professional.

45 min Marine diesel Shop: $200-3500
Routine serviceEasy

Moving Your Boat From Fresh to Salt Water (or Back): Anodes, Flushing, Corrosion, Bottom Paint and Trailer Upgrades

What to change when a lake boat moves to the coast, or a saltwater boat moves inland: switching anode material, a flush-after-every-trip routine, raw-water and closed cooling parts that wear faster in salt, bottom paint that suits your hull and drive, marine-grade hardware, and trailer upgrades that survive salt dunks. Built from BoatUS, Mercury, Yamaha and Boating Magazine advice.

3 h Outboard, Sterndrive (I/O), Gas inboard, Marine diesel, Jet ski / PWC Shop: $200-800
Routine serviceEasy

Onboard Tool Kit and Spare Parts: What to Carry on a Day Boat or a Cruiser

Build a tool kit and spares box that fits your boat and how far you go. A blown fuse, a clogged fuel filter or a dinged prop shouldn't end the day or turn into an expensive tow.

1 h 30 min All engines
Routine serviceEasy

Portable Toilets on Boats: Emptying, Chemicals, Odor, Seals and Winter Storage

A portable toilet (Porta Potti type) is the simplest legal head for a small boat, as long as it is emptied the right way. Learn where to dump it, which chemicals to use, how to stop odor and leaks, how to secure it aboard, and how to store it for winter.

30 min All engines
Routine serviceModerate

Salt and Scale in Raw-Water Cooling: Flushing Habits, Descaling and When It's a Shop Job

Learn how salt and scale slowly narrow your engine's cooling passages, how to spot the warning signs (a temperature that creeps up over seasons, a weak telltale, thermostats sticking), the flushing habits that prevent it, which descaling products and methods engine makers accept, what never to pour through an engine, and when to hand the job to a shop.

1 h Outboard, Sterndrive (I/O), Gas inboard, Marine diesel Shop: $150-900
Routine serviceEasy

Testing Engine Coolant: Test Strips, Refractometer or Lab Analysis

Coolant can look perfect and still be worn out. Learn how to test the coolant in a closed-cooled inboard, sterndrive, diesel or generator with test strips, a refractometer or a mail-in lab kit, what each result tells you, and when the answer is a coolant change or a call to a mechanic.

20 min Gas inboard, Sterndrive (I/O), Marine diesel Shop: $40-150

Safety: BoatMend is for information only and does not replace a certified marine technician. You are responsible for your safety and your boat. Read the full disclaimer.